How Are No-Boil Lasagna Noodles Made?

How are no-boil lasagna noodles made?

Unlike regular pasta, no-boil noodles don’t have to be cooked separately; you can skip straight to layering and baking when making dishes such as Lasagne alla Bolognese. Two of the most common no-boil lasagna noodle brands, Barilla and Ronzoni, use different methods to create quick-cooking pasta sheets.

Most commercial pasta is made by extruding the dough through dies under very high pressure, which makes a dense noodle that wouldn’t rehydrate easily while baking. Kamal Dagher, former vice president of research and development (and current consultant) for Barilla Pasta, says that instead Barilla manufactures its no-boil noodles with giant rollers. “The advantage of this process is that the dough is not very dense,” he says. “Rolled dough looks like a sponge under a microscope. It’s similar to rolling it by hand. You have less pasta, and it’s porous, so it hydrates during cooking.”

Barilla also includes eggs in its no-boil dough, an ingredient that isn’t used in the manufacturer’s standard pastas. “We have to add the eggs to give it strength,” says Dagher.

Dave Hahn, the director of research and technical services at New World Pasta, which produces oven-ready lasagna sheets for brands such as Ronzoni, San Giorgio, Creamette, Prince, American Beauty, and Skinner, says that his company’s oven-ready noodles are formed using the same extrusion process and ingredients as its other, boilable products. But the sheets are precooked and dehydrated before they are cut and packaged.

Hahn says it’s possible to use a conventional lasagna noodle without precooking it if you add extra liquid to the dish, but advises against doing this. “Long, slow cooking with a low water ratio allows pasta to gelatinize,” he says. “It would be rubbery and most people won’t like the taste.”

CHOW’s Nagging Question column appears every Friday.

POST A COMMENT |8 Comments

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  • I want to know if the glycemic index is altered in oven ready noodles versus the original boil first kind.

  • I always use regular noodles, even alternating plain with spinach noodles and as long as you cover the pan tightly for the first 45 minutes the noodles turn out fine. the only think I've found out is you have to add a sprinkle of salt on the noodles so they will have some taste since they haven't been boiled in salt water which, as we all know, is normally the only time you can get the salt in to...+READ

    I always use regular noodles, even alternating plain with spinach noodles and as long as you cover the pan tightly for the first 45 minutes the noodles turn out fine. the only think I've found out is you have to add a sprinkle of salt on the noodles so they will have some taste since they haven't been boiled in salt water which, as we all know, is normally the only time you can get the salt in to give the pasta flavor.-COLLAPSE

  • trying to cut pasta that has reached that point of dryness don't work it would shatter

  • Sounds a lot like fresh pasta. Has anyone tried cutting the no-boil noodles into ribbons and boiling them for pasta?

  • I agree with Giad. I have used uncooked regular lasagna noodles for years and just make sure my sauce is a little more watery or I just pour an extra 1/2 c. to 1 c. of water over the top after the lasagna is all prepared. I cover it tightly with foil and cook it at least one hour (350 degrees) before uncovering. My sister-in-law that has raised six wonderful children and is a great cook taught me...+READ

    I agree with Giad. I have used uncooked regular lasagna noodles for years and just make sure my sauce is a little more watery or I just pour an extra 1/2 c. to 1 c. of water over the top after the lasagna is all prepared. I cover it tightly with foil and cook it at least one hour (350 degrees) before uncovering. My sister-in-law that has raised six wonderful children and is a great cook taught me this years ago.

    I recently tried it with a chicken/pasta casserole and it worked! I sprayed my 13x9 with non-stick spray, put in dried penne pasta, layer cut-up, raw broccoli, mushrooms and celery. I cut up thawed but raw chicken breasts into thirds (big chunks) and put those on top of the vegis. Then I mixed two can of soup, one cream of chicken, one cream of mushroom, added some milk, and water (probably 1 cup total, I just kind of eyeballed it, wanted it thin enough to break down a bit, but thick enough not to all go right to the bottom of the pan), some italian spices, leftover cheese in the fridge, black pepper. Some bread crumbs on the top, covered tightly with foil and baked at 350 for about 1 1/2 hours (I use a probe thermometer and set it for 160 degrees). I had told my husband if it flopped we were going out. It worked beautifully! So easy! Should have tried it years ago!-COLLAPSE

  • I use regular lasagna noodles and put extra liquid in and they never turn out rubbery. The trick you ask!? Make sure the paste is covered- especially on the top and cook for the first hour and a half with a lid on the pan so the moisture can't escape.
    Boiling lasagna noodles is for the birds!

  • watch out, it does NOT work at all at high altitudes -- a disaster @ 8,500 ft for example!

  • interesting